Very often defects are present in rolled products. For wire rods, defects are very deleterious since the wire rods are generally used directly in various applications. For this reason, the market nowadays requires wire rods to be completely defect-free. Any wire with defects must be rejected as scrap which is very costly for the production mill.

At our wire rod mill the billets are heated to a rolling temperature of 1100°C to 1200°C within 1 to 1.5 hours in a walking beam furnace powered by natural gas. This is followed by high-pressure water descaling, and then the continuous wire rolling process on a 1-strand wire rolling line in several forming stages until the required cross section has been reached.

Tahap Preparasi Wire Rod. Tahapan Preparasi pada prinsipnya membersihkan permukaan wire rod dari lapisan oksida yang muncul selama proses hot rolling. Tahapan ini terdiri dari empat tahap yaitu pickling, cleaning, phosphating dan normalizing. Peralatan/Mesin untuk proses preparasi permukaan wire rod yang akan diproses dapat dilihat pada gambar ...

Wire Rod Block Mill is composed of top crossed 45°high speed wire rod mills finishing mills The finishing mill wire rod mill is located in high speed wire rod workshop Through several unit rack the continuous micro tension rolling mill will be transported upstream Ø17 Ø21mm of rolling rolling become Ø5.5 Ø16mm finished wire.

End cracking is a quite common defect during wire-rod rolling of HSS. The consequence from this defect does not only include the loss of material but also the risk of damaging the rolls and the rolling mill [2]. For end cracking to occur there must be a …

WIRE ROD ROLLING MILL * indicative data Thanks to 4 different typologies of fast finishing blocks for wire rod proposed by PERT, each wire rod rolling mill, whichever is the capacity, can be provided "taylor-made" according to customer's requirements.

130x130mm up to 160x160mm / 6 – 12 - 16 m. FINAL PRODUCT. Wire rod 5 – 18 mm. Garret line 20 – 50 mm. ROLLING SPEED. Max 120 m/s (5 mm) * indicative data. Thanks to 4 different typologies of fast finishing blocks for wire rod proposed by PERT, each wire rod rolling mill, whichever is the capacity, can be provided "taylor-made ...

rolling mill produksi wire rod. Bab 5 Proses Produksi Rolling Mill Pt Ispat Indo - (Backup) produksi wire rod untuk sequence 5.5 mm pada rolling mill line A. Line A dipilih karena teknologi yang digunkan ...

Rolling Mill Produksi Wire Rod. The rolling mill Burbach the centre of wire-rod production is also located on the Saar. Its four-strand wire rod mill with a dimensional range of between five and twenty millimetres is one of the leading facilities.

Wire rod. Products. Wire rod is produced by warm rolling the billets on special, continuous rolling mills. It is a long product formed into coils and used as semi-products. Unlike other products of the steel industry, wire rod is classified in different classes of goods. Depending on the chemical analysis and on the kind of use, wire rod can be ...

What's special about our bar and wire rod mills is not only their high flexibility, but also their proven reliability. There is an array of products our state-of-the-art mills can manufacture in one mill: angles, squares, flats, channels, rounds, and wire rod.

Single-strand high-speed wire rod mills from SMS Meer roll small sizes with high production rates – up to 120 m/s are possible. Even at full speed, the mills achieve a very good laying pattern, while tempera- ture-controlled rolling guarantees the highest quality.

Combination straight bar, bar-in-coil and wire rod mill. Technical data. 110 m/s maximum finishing speeds, 160 tph, plain rod from 5.5 mm – 26.0 mm, plain carbon, spring steel, boron steels, free cutting, special alloys, bearing and cold heading qualities. Our solution. Incorporates the latest high speed rolling equipment plus an 11-zone ...

Wire rod mill is a kind of rolling mill specially used for rolling wire rod. Wire rod is the product with the smallest interruption surface size. The total elongation coefficient is large when the product is rolled from billet to finished product. The rolling piece is usually rolled only once on each rolling mill.

The rolling mill, Burbach, the centre of wire-rod production, is also located on the Saar. Its four-strand wire rod mill with a dimensional range of between five and twenty millimetres is one of the leading facilities. For this reason, Burbach, with its broad range of products, is one of the leading manufacturers of drawing qualities in the ...

Keywords: wire rod rolling, tension control, rolling torque, fuzzy control 1. INTRODUCTION Interstand tension control is an important part of the process control in modern continuous wire rod mills. The interstand tension is a force, resulting from the increase in relative rolling velocity in successive stand and it affects

Therefore, wire rod mill is the rolling mill with the largest number of stands and the finest division of labor in the hot rolled section. At present, the modern continuous wire rod mill is generally composed of 21 to 28 rolling mills, which are divided into roughing mill, intermediate mill, and finishing mill.

Look This Perfect Wire Rod Rolling Mill Production Process. Manufacturing Process is Amazing !If You like Video, Dont Forget Like, Comment And Subscribe My ...

Wire Rod Mill Steel Rolling Mill Machine. The wire rod mill / finishing mill is situated in high-speed wire-rod workshop. Finishing mill unit is combined with 10 mills, three Ø200 mills and seven Ø150 mills, speed increasing box, support base,arc coupling, waterproof slot, waterproof plate, buffer tank, the protective cover, coupling, piping and guide of finishing mill.

The ordinary line refers to wire rods that are rolled with "ordinary rolling mills (usually tandem double rolling mills)". Rolling speed is 20-60 meters/second, each weight (disc) is 0.4-0.6 tons (generally seen in the market are three and six heads as a large disc). During the rolling process, it can only be air-cooled through the cooling line.

rolling mill produksi wire rod. Wire Rod Block Mills Production Process - Hani Tech. Wire rod block mills production features: Wire rod block mills is the machine that can manufacture wire rods. Wire rods are the products with the smallest end face area, the longest length, and delivered in rolled type.

Rolling Mill Produksi Wire Rod. composite wire rod & rebar mill production line,composite wire rod & rebar production line uses 285 and 230 mono block rolling mill group without twisting. annual capacity is about 300, 000 tons 500, .high rolling mill stand for sale,rolling mill stands casey usa rolling mill stands are historically made as a steel production capacity: 0.3-0.5 …

The wire rod mill / finishing mill is situated in high-speed wire-rod workshop. Finishing mill unit is combined with 10 mills, three Ø200 mills and seven Ø150 mills, speed increasing box, support base,arc coupling, waterproof slot, waterproof plate, buffer tank, the protective cover, coupling, piping and guide of finishing mill.