enter a ball mill. Indeed, if a SAG mill discharge screen or trommel has 12.7 mm square openings, the top size of material moving forward to the ball mill will be 12 mm and the P 80 of the SAG mill discharge will be in the order of 4 to 6 mm, based on a normal relationship of screen opening to product size. According to Bond's ball mill

Perseus Gold Mining had been suffering critical wear rates of the screening media equipping their SAG Mill discharge screen because of some crucial reasons like: High drop fall of the ore from the SAG Mill discharge to the screen deck – ca. 1m; Big ore feed size – in the range between 60mm and 82mm

A SAG Mill trommel screen lets you control the true discharge size of your SAG mill or the transfer size to the downstream Ball Mill circuit. A well sized trommel should not let rocks pass to the Ball Mill if they are to be more than say 5/8″ or 16mm

TRUNNION MAGNET WITH BALL MILL DISCHARGE The trunnion magnet is an enhanced system for separation and removal of balls, chips or scats in a typical ball or SAG mill operation. The trunnion magnet is mounted at the SAG ball mill discharge point and is used in place of a trommel screen.

tailed in Chapters 4 through 7, especially the models of the SAG mill, oversize crusher, primary cyclones and SAG mill discharge screen. The source of the data utilised for model validation is detailed in Section 3.2. The development and validation of the unit operation models in isolation is described in Section 3.3.

Centrifugal SAG Mill Discharge Slurry Pump. Abrasion Resistant Screen Area Sump Pump. Thickner Underflow Flotation Sump Pump. High Head Press Feeding Slurry Pumps. Centrifugal Wear Resistant Sand Dredge Pump. Horizontal Hydrocyclone Feed Slurry Pump. New Products.

By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006).

The SAG mill discharge screen size is 8 mm. The -8 mm stream is diverted to a cluster of cyclones. Material at +8 mm from the SAG mill discharge screen is sent to a pebble crusher (Hydrocone H6000 Pebble Crusher, nominal gap 8 mm to 12 mm) at a feed rate of 40 tph to 90 tph. The P80 of the feed to the pebble crusher is approximately 60 mm while ...

The BRU Vibrating Screen is designed with durability and ease of use as a central focus. And, by improving performance and throughout, you can enjoy better throughput for your equipment. Usable in most applications, these screens come in a wide range of sizes, from 0.9m to 4.8m wide and up to 11.0m long. BRU Vibrating Screens are available in ...

shown in Figure 1, and included the SAG mill itself, a new oversize recycle Crusher, a double deck discharge screen as well and improved and additional downstream equipment. Proceedings of the 40 th Annual Canadian Mineral Processors Conference – 2008

Besides removing worn grinding media from the ball mill discharge and saving energy, trunnion magnets have other advantages that appeal to SAG mill operators: • They eliminate the need for a higher cost trommel screen and its associated maintenance. • They increase mill throughput up to 5 percent and many

In this circumstance, one thing to note is that SAG mills can send high amounts of tramp metal downstream in their discharge, so the use of a magnetic tramp removal system and a rejection screen should be combined with an Enduron® HPGR which can dynamically skew to minimise wear caused by oversized material or a segregated particle feed.

Trommel screens are often included as a classification stage at the discharge end of AG, SAG and ball mills to ensure correct sizing of product from the mill and to separate out oversize material and ball scats from the undersize product/slurry stream that passes through the screen apertures for further processing downstream.

The Enduron ® banana screen is the ideal solution when screening Enduron ® HPGR discharge . The Enduron ® banana screens are also widely used for general classification when you have a lot of fine material; furthermore, they can be utilised to screen SAG mill discharge, in washing circuits and in desliming applications. Unrivalled support

After closed-circuit secondary crushing, the SAG mill feed 80% passing (F80) size was 25 mm to 30 mm. Installed grinding power is split equally between the two mills with the SAG mill fitted with a variable speed drive (VSD). SAG discharge screen oversize ('pebbles' or 'scats') was recycled through an 185 kW pebble crusher.

the primary crusher performance and proper control of the ratios for the SAG mill feeders drawing the ore from the stockpile. The ball mill grinding efficiency was poor and could be indicated by the fraction < 125 µm of only 5-9 % or x. P, 80: >400 µm in the mill discharge. This was deemed due

The existing SAG Mill Discharge screen had a single deck design of 3.6m x 8.5m and handled less than 1,900 TPH when screening at 13mm. This quickly became the process limitation. In an attempt to assist the movement of material off the deck and reduce the frequency of overloads, the customer decided to incline the screen and upgrade the drive.

The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of twelve 660 mm diameter cyclones. The cyclone underflow from each line reports to a ball mill, while the cyclone overflow is directed to the flotation circuit.

The SAG mill feed conveyor transfers the crushed ore into the SAG mill for grinding. The SAG mill reduces the ore size to the consistency of coarse gravel, using a wet-grinding process. Discharge from the SAG mill is significantly wet and has the consistency of slurry. The slurry is discharged through a screen to remove any oversized material.

the discharge will be returned to the mill causing the throughput. ... • conditions such as screen/trommel apertures, mill speed and. ... In terms of …

of grate/pulp lifter design in AG/SAG mill discharge. The current understanding from literature lacks knowledge of mill content size distribution and its effect on discharge through the grate at various aperture sizes and radial positions. It also indicates that in order to advance the understanding in a meaningful way, a more mechanistic ...

The Trunnion Magnet is mounted at the SAG mill discharge point and used in place of a trommel screen. It consists of a barrel or "blind trommel" that is mechanically attached to the trunnion or discharge of a ball mill. The barrel rotates around a fixed assembly of ferrite and Rare Earth magnets, positioned on the outside of the barrel.

I've got to explain this a little bit. This flowsheet is typical of lines 1 and 3. The SAG mill has a trommel on the discharge end of it. Oversize is returned to the mill by a bucket wheel and water jet. Trommel undersize was pumped to a vibrating screen where the screen oversize was sent back to the mill and the undersize was pumped to the ...

Based on the high throughput and coarse grind, AG mills produce coarse grinds often classify mill discharge with screens and trommel. SAG mills grinding media includes some large and hard rocks, filled rate of 9% – 20%. SAG mill grind ores through impact, attrition, abrasion forces.

The existing SAG Mill Discharge screen had a single deck design of 3.6m x 8.5m and handled less than 1,900 TPH when screening at 13mm., which quickly became the process limitation. In an attempt to assist the movement of material off the deck and reduce the frequency of overloads, the customer decided to incline the screen and upgrade the drive.

The mill has a diameter of 3.8m and an EGL of 6.6m. The mill will be charged with high chrome grinding media at a diameter of 40mm by means of the grinding building hoist and a ball kibble. The discharge reports to the cyclone feed hopper, where it combines with the SAG mill discharge and will be pumped to the mill cyclones. Flotation

Any new SAG mill discharge screen would need to achieve a sustained capacity of 2,400 mt/h, with periodic surges to 2,700 mt/h. This represented a 30% increase over the existing screen's sustainable capacity (in the same screen footprint).

Your Dry Vibrating Screen solution for almost any application. When it comes to separating dry feed material, you have a range of options. But feed separation is only the beginning; if your solution is not sturdy enough to stand the test of time, you could find your businesses suffering from increased maintenance expenses and costly downtime.

US3180581A US210975A US21097562A US3180581A US 3180581 A US3180581 A US 3180581A US 210975 A US210975 A US 210975A US 21097562 A US21097562 A US 21097562A US 3180581 A US3180581 A US 3180581A Authority US United States Prior art keywords trommel discharge annulus mill opening Prior art date Legal status …